Custom Made Ceramic Fiber Special Shaped Part For Complex Furnace Geometry

Multiple Product Forms Industrial Applications Ceramic Fiber Special-Shaped Parts

These ceramic fiber special-shaped parts are vacuum-formed to your drawing, giving a custom refractory shape in a material that is high-temperature resistant, lightweight and non-combustible. The vacuum-forming process holds tight dimensional tolerance, so each part fits its opening accurately and can be produced again to the same quality on repeat orders. Rigid and flexible grades are both available to match the duty and the fixing.

Special-shaped parts cover the jobs a flat board or blanket cannot: burner blocks, sight ports, peep holes, seals, gaskets and irregular furnace openings. They are used across a wide range of industries, including ceramics, glass, steel, petrochemical and power, wherever a precise insulating shape is needed at high temperature. Send us your drawing, working temperature and quantity and we will quote the most suitable grade and form.

Technical Specifications

Key Advantages

• Available in multiple product forms and shapes
• Made to drawing with tight dimensional tolerance
• Rigid or flexible grades to suit the duty
• Fits burners, sight ports and irregular openings
• A1 non-combustible inorganic fiber
• Reproducible quality across repeat orders

Typical Applications

• Custom burner and burner-block insulation
• Sight-port and peep-hole parts
• Special gaskets and seals
• Irregular furnace openings and corners
• Machine and equipment heat shields

Supply and Service

All our ceramic fiber products are manufactured from high-purity ceramic fiber and are supplied rolled, boxed or packed on pallets for easy handling, transport and storage; they should be stored indoors or under a waterproof covering. Every batch is checked for density, thermal conductivity and dimensional accuracy before dispatch. Our products are also available in additional densities, thicknesses, widths and facings, including aluminium foil facing for blankets, so please tell us your working temperature, atmosphere and fixing method and we will match the specification to your line. Samples and test reports are available on request for approval before ordering. If you would like a full technical data sheet, a free sample, the applicable test report or a project quotation, our engineering team is ready to help you select the right grade, thickness and finish for your furnace, kiln, boiler or high-temperature line. Tell us your working temperature and application and we will recommend the most cost-effective solution.

Frequently Asked Questions

Q: Can you make a custom shape?

A: Yes. Special-shaped parts are vacuum-formed to your drawing, covering burners, ports, seals and other irregular shapes.

Q: What tolerance can you hold?

A: Parts are made to drawing with tight dimensional accuracy; send us your drawing and we will confirm the achievable tolerance.

Q: Which industries use them?

A: They are used across ceramics, glass, steel, petrochemical and power industries wherever a custom refractory shape is needed.